I started cast bullet shooting of the .458 WIN MAG with a Whitworth Mark X also.
23.6"/600mm factory barrel length.
First up was the "store-bought" 409-gr/.459" Berry's HardCast RNFP meant for .45-70.
3.080" COL .458 WIN MAG:
26.0 gr AA-5744 >>> 1182 fps MV and 1.2 MOA for 3 shots
30.0 gr AA-5744 >>> 1376 fps MV and 1.4 MOA for 3 shots
Next up was home-made by me, 485-gr/.459" Lyman RNFP-GC
3.108" COL
26.0 gr AA-5744 >>> 1168 fps MV and 1.4 MOA for 3 shots
30.0 gr AA-5744 >>> 1342 fps MV and 1.4 MOA for 3 shots
Use Magnum primer like F-215 or WLMR/WMR or CCI-250 or etc.
No filler needed.
Any powder charges greater than those above and the bullets would keyhole and groups became shotgun patterns.
Eventually I learned that the .458 WIN MAG with SAAMI throat needs treatment different than the no-throat .45-70 with slower twist and tighter groove diameter.
0.459" bullets work best in .456" to .457" groove diameter
whether grease-grooved or powder-coat-painted, plain-base or gas-checked, soft or hard alloy, and slower velocity is more usual with the .45-70 as are the usual twist rates slower.
Never fear, the 0.458" to 0.459" groove diameter and 1:14" twist of the .458 WIN MAG
is very capable with cast bullets.
View attachment 702405
Make them 0.461" diameter of hard alloy.
Mine cast at 0.463" and when passed through a 0.460" base-pusher sizer they spring back to 0.461".
LEE or CH4D sizers work equally well.
Powder-Coat paint them before sizing and you can install the gas check as you push them through the sizer.
I use an alloy I call BHN25, having a BH number of 24.8.
It is harder and heavier than Linotype, casts to same size, and is not brittle like Linotype.
It can also be heat treated due to small amount of arsenic in it.
It naturally ages back to its water-dropped hardness of 24.8 BHN.
No lead fouling:
View attachment 702406
I too like Accurate Molds moulds for most casting of lead bullets.
View attachment 702407
View attachment 702409
View attachment 702408
I like the 2-cavity brass moulds from Accurate Molds.
My two favorite bullets are each on one side of a two-cavity:
View attachment 702410
View attachment 702411View attachment 702412
Bullets made like detailed above will respond to handloading like any jacketed or monometal bullet,
accurate up to about 2200 fps for 400-gr to 600-gr weights in the .458 WIN MAG.
I have been too busy with monometal copper and brass 400-ish gr bullets lately at +2500 fps in the 458 WIN MAG.
But I reckon my cast loads will kill well on "deer and bear."
I did one water impact at 2200 fps with a 410-gr/.396" LBT LFN from a wildcat and got a beautiful mushroom.