No more cutting foam; Pelican Re-Set

Woodcarver

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My Pelican 1700 has two mid-layers of foam cut for two different pairs of guns. They have been relegated to the scrap foam pile to be used when I have a need for a chunk of firm foam in some project. They have been replaced with Pelican's Re-Set grids. Stumbled on this new system a couple weeks before the SCI convention while looking for something else. Tested on the flight to Nashville. This system works.
The Re-Set, with the plastic grid holding a bunch of firm foam pegs, not quite an inch in diameter, allowed good use of the space. Fitting the two shotguns in was easy. The beauty of the system is, resetting the pegs for a different configuration of gun(s) takes very little time. No more cutting foam and having to store the extras.
As I was playing with it prior to this flight, I wondered if the pegs could shift under a gun. So I pushed the pegs under the buttstock about halfway, then tried to seat them all the way by pushing down on the buttstock; wasn't gonna happen. These pegs stay put very securely, even those under the barrels which I left raised about a half inch off the bottom of the case. After four flights, and whatever abuse the baggage handlers put the case through, those pegs did not move.
It is rare I get a new piece of gear that I don't think a modification might help; this Re-Set system was no different. There is a bit of a gap between the pegs along the edges and the sides of the case. About 3/8" on the 1st gen case I have, about 1/2" on a new 2nd gen case, and about an inch over the wheels. So I cut strips of a fairly stiff, 1/2" thick, foam to fill this gap. Doing so allowed me to use the entire grid and still have padding between the sides of the case and the shotgun barrels in the configuration I used for this trip. The yellow foam in the pics are the added foam.
Pros- Biggest pro is the ability to reconfigure without buying another piece of foam to cut or have cut. One and done on the cost. Also comes with extra pegs. Replacement pegs are available. Replacement grids are also available. Easy to test and adjust the fit as needed (try that if you mis-cut a piece of foam!).
Cons- Biggest con is the cost. Regular price for the 1700 is $160. You can save a little bit if you buy the case with the system. Offset by eliminating the need to buy any more foam, even if you change which guns are going in the case. If you have an older case, like I did, there are some minor mods required for the plastic grid pieces, but they are pre-scored and easy to do. There's a video on the Pelican site.
I have no association with Pelican, but have read numerous threads about fitting a variety of guns into various cases for travel and thought others might benefit from my experiment. They make a version of the Re-Set for the 1750 case as well. I think it is worth the money.

With 2 shotguns-
1772440601895.jpeg


With 1 shotgun, some ammo, and an area for other stuff (laundry on the return trip, lol)-
1772440871724.jpeg


The yellow foam in the lid in the 2nd picture is the same stiff 1/2" foam used along the sides. This allowed me to put some clothes in the case and avoid the need for a 2nd checked bag. It also allowed fitting the leftover shells into the case on the return flight. Yellow foam is from a kids playhouse that the grandkids all outgrew.
 
Cool looking product. A little weird that they didn’t have it go all the way to the edges and you had to modify.

I’m going to look and see if they make it for their Vault series.
 
Neat concept. I saw a similar product from Magpul at the SCI convention.
That’s been out for a while. I considered it before getting custom foam made a few years ago.
 
Neat concept. I saw a similar product from Magpul at the SCI convention.
The Magpul system is great for AR systems. But the resettable blocks are a lot bigger, and kinda square. I played with it, but could not get it set up for 2 takedown shotguns that I thought would travel well. Also seemed to waste a lot of the space as the blocks are bigger. If you count the grid openings in the Magpul vs the Re-Set, you could see the difference.
 
Cool looking product. A little weird that they didn’t have it go all the way to the edges and you had to modify.

I’m going to look and see if they make it for their Vault series.
The gap is created from the width of plastic grid rails and the slope of the sides of the case. Not really an avoidable problem from Pelican. And probably no real issue for most people. But I have a little OCD and had to "fix" it, lol. They say they are expanding into some of their other cases, but I don't remember which, other than the 1750 is available.
 
I'm Idiot101 and I endorse this message

I got it for my 1700 ahead of a shooting trip to france in January and found it to be excellent.

20260201_123637.jpg

20260122_190057(1).jpg


As another compulsive tinkerer i'm planning to have another grid cut with a big square void in it by a local plastics company so i have a deeper storage area for bigger less fragile items for when im only bringing the 9.3. Though i'll be stealing Woodcarvers foam lip idea too. Great idea.
 
That’s been out for a while. I considered it before getting custom foam made a few years ago.
I had just finished cutting that piece of foam I got from you when I found this, lol.
 
I had just finished cutting that piece of foam I got from you when I found this, lol.
Whatever works best for you. FYI - my wife has decided to hunt Africa again so I'm trying to shoehorn two rifles (R8's) with optics into a 1700. :rolleyes: We will see how it goes.
 
I'm encouraged by this. I've always been frustrated since I travel with so many different guns or combinations of guns that cutting the foam for each one or having custom foam made is terribly inefficient.
 
Whatever works best for you. FYI - my wife has decided to hunt Africa again so I'm trying to shoehorn two rifles (R8's) with optics into a 1700. :rolleyes: We will see how it goes.
How nice of her to invite you along!
 
I threw my foam away, just pack my rifles in the soft cases I need for the vehicle and then inside the pelican.
I'm considering a version of this. Except I still want to use the 1700 case.
 
I threw my foam away, just pack my rifles in the soft cases I need for the vehicle and then inside the pelican.
That's what I do with my SxS shotguns. Put them in Boyt canvas takedown cases and then into a Zero Haliburton aluminum case. Those Boyt takedown cases would probably work with a Blaser that was taken apart.
 
That's what I do with my SxS shotguns. Put them in Boyt canvas takedown cases and then into a Zero Haliburton aluminum case. Those Boyt takedown cases would probably work with a Blaser that was taken apart.
The only problem with that is once you get where you are going, you want a full sized gun slip for your rifle on the back of the truck. I think I can fit both our R8's in the 1700 with the quad sticks by using thick GunSock slips I have laying around. But the optics will most likely have to go in the carry-on.

I'd be happy to pay for two new gun slips to be there when I arrived, and they can keep them when I leave. I've talked to our outfitter about this as well. He says they have plenty of them laying around that we are welcome to use.

Love to see a picture of your aluminum case if you have one.
 
Someone has to pay for it, and carry the luggage. ;)
Exactly right my friend. :ROFLMAO:

And he wants to make sure the case is as manageable as possible too!
 
I guess I travel differently. You need a good soft case no matter where you go or you firearm will be beat to shit, so just put the shotgun/rifle in the soft case thaten put the soft case in a hard case and go. I don’t want a gun case taking up space in my main luggage.
 
I guess I travel differently. You need a good soft case no matter where you go or you firearm will be beat to shit, so just put the shotgun/rifle in the soft case thaten put the soft case in a hard case and go. I don’t want a gun case taking up space in my main luggage.
I’m on the other end in that I use the thinnest case possible once I get there so it is easy to pack. Basically the minimum to meet the requirement of having a case. But I don’t mind some dings and scratches.
 
My Pelican 1700 has two mid-layers of foam cut for two different pairs of guns. They have been relegated to the scrap foam pile to be used when I have a need for a chunk of firm foam in some project. They have been replaced with Pelican's Re-Set grids. Stumbled on this new system a couple weeks before the SCI convention while looking for something else. Tested on the flight to Nashville. This system works.
The Re-Set, with the plastic grid holding a bunch of firm foam pegs, not quite an inch in diameter, allowed good use of the space. Fitting the two shotguns in was easy. The beauty of the system is, resetting the pegs for a different configuration of gun(s) takes very little time. No more cutting foam and having to store the extras.
As I was playing with it prior to this flight, I wondered if the pegs could shift under a gun. So I pushed the pegs under the buttstock about halfway, then tried to seat them all the way by pushing down on the buttstock; wasn't gonna happen. These pegs stay put very securely, even those under the barrels which I left raised about a half inch off the bottom of the case. After four flights, and whatever abuse the baggage handlers put the case through, those pegs did not move.
It is rare I get a new piece of gear that I don't think a modification might help; this Re-Set system was no different. There is a bit of a gap between the pegs along the edges and the sides of the case. About 3/8" on the 1st gen case I have, about 1/2" on a new 2nd gen case, and about an inch over the wheels. So I cut strips of a fairly stiff, 1/2" thick, foam to fill this gap. Doing so allowed me to use the entire grid and still have padding between the sides of the case and the shotgun barrels in the configuration I used for this trip. The yellow foam in the pics are the added foam.
Pros- Biggest pro is the ability to reconfigure without buying another piece of foam to cut or have cut. One and done on the cost. Also comes with extra pegs. Replacement pegs are available. Replacement grids are also available. Easy to test and adjust the fit as needed (try that if you mis-cut a piece of foam!).
Cons- Biggest con is the cost. Regular price for the 1700 is $160. You can save a little bit if you buy the case with the system. Offset by eliminating the need to buy any more foam, even if you change which guns are going in the case. If you have an older case, like I did, there are some minor mods required for the plastic grid pieces, but they are pre-scored and easy to do. There's a video on the Pelican site.
I have no association with Pelican, but have read numerous threads about fitting a variety of guns into various cases for travel and thought others might benefit from my experiment. They make a version of the Re-Set for the 1750 case as well. I think it is worth the money.

With 2 shotguns-
View attachment 749920

With 1 shotgun, some ammo, and an area for other stuff (laundry on the return trip, lol)-
View attachment 749921

The yellow foam in the lid in the 2nd picture is the same stiff 1/2" foam used along the sides. This allowed me to put some clothes in the case and avoid the need for a 2nd checked bag. It also allowed fitting the leftover shells into the case on the return flight. Yellow foam is from a kids playhouse that the grandkids all outgrew.
I'm Idiot101 and I endorse this message

I got it for my 1700 ahead of a shooting trip to france in January and found it to be excellent.

View attachment 750014
View attachment 750015

As another compulsive tinkerer i'm planning to have another grid cut with a big square void in it by a local plastics company so i have a deeper storage area for bigger less fragile items for when im only bringing the 9.3. Though i'll be stealing Woodcarvers foam lip idea too. Great idea.

It seems that the foam is very close to the rigid grid when using the half foam pieces where the guns go. If you push on the guns and compress the foam there would the gun contact the plastic?

I think pelican should include some foam to go around the outside edge to fill that gap. I understand by their design it is going to have that gap, but there is no reason for them to not include strips of foam in the kit to fill the gap.

I like the idea of the product. I'm concerned about the foam compressing and guns being scratched up by the plastic grid. But I haven't seen it in person.
 

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