My .500 Jeffery wish list build MEMBERS opinions are welcome

I did receive the 4x 500 Jeffery dummies, this coming week will find me doing calculations using Gary `s formula he made available in one of his articles in regards to determining the correct dimensions for a Mauser caliber to fit in a staggered magazine set up.
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Currently commencing with the in-letting of the action/barrel ( dummy barrel) .
I did determine the center line, and traced the receiver and barrel . Will mill out these lines for a better result and accuracy of the inletting.
 

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My aim is to build a robust heavy rifle stock. The barrel is heavy already at 24" inches. The knox is 100mm adding more weight . The design of the rifle stock will be a straight sweeping back rifle stock design to negate recoil.I first need to complete the build before I want to add components to reduce recoil...After shooting it myself will I think about the necessity of adding recoil reducing components
If that rifle weighs in less than 10 1/2 l-11 pounds you will be adding the mercury tube to the butt stock
I have a .505 Gibbs as well. It's a CZ-Safari classic. It came with 24" barrel, and I have not shortened it yet. I generally like shorter barrels on my safari rifles, but must admit the recoil on the .505 is so brutal that I am considering leaving that barrel "as is"
i have 3 Safari Classics Delux in .375, .500 in .505 Gibbs in the Delux Fancy Wood version ( sold the .450 Rigby to one of my sons in law ) . I have not compared it to a 550 in the standard wood stock. The Delux have real stout stock dementions .Mine has the mercury recoil reducer and 24 inch barrel . Mine is a beautiful rifle at 10 1/2 lbs as I recall empty. While the recoil is stout as is , I personally do not want a 20 inch barrel like my .375 H&H CZ550 Delux , nor would I port it. Just my 2cents . I love the 20 inch on the .375 . The 505 and 500 are a different category of whoopass and a 24 inch barrel is fine. You may consider threading the muzzle and have a real pro gunsmith turn a thread protector to appear as part of the barrel if you would choose to add a supressor . I’m sure Dead Air can fix you up on that
Other than that
Sounds like a great project
Enjoy the experience
Richard Winstanley
 
If that rifle weighs in less than 10 1/2 l-11 pounds you will be adding the mercury tube to the butt stock

i have 3 Safari Classics Delux in .375, .500 in .505 Gibbs in the Delux Fancy Wood version ( sold the .450 Rigby to one of my sons in law ) . I have not compared it to a 550 in the standard wood stock. The Delux have real stout stock dementions .Mine has the mercury recoil reducer and 24 inch barrel . Mine is a beautiful rifle at 10 1/2 lbs as I recall empty. While the recoil is stout as is , I personally do not want a 20 inch barrel like my .375 H&H CZ550 Delux , nor would I port it. Just my 2cents . I love the 20 inch on the .375 . The 505 and 500 are a different category of whoopass and a 24 inch barrel is fine. You may consider threading the muzzle and have a real pro gunsmith turn a thread protector to appear as part of the barrel if you would choose to add a supressor . I’m sure Dead Air can fix you up on that
Other than that
Sounds like a great project
Enjoy the experience
Richard Winstanley
Richard, thank you kindly for your informative input it is much appreciated . Yes, it will have a sturdy rifle stock that will add weight to the rifle and a balanced 24" barrel 20mm diameter crown, a extended knox 100mm to keep the weight between my hands.

I will insert two cross bolts, an extra recoil lug inside the stock

A Limbsaver ground to fit Nitro pad .

No silencer/no porting

Custom made front sight milled from spring steel annealed bar stock
V-EXPRESS sight leave regulated at 10 meters to 85 meters. ( no flip up distance indicators)
5 x round bottom stock magazine ( counter weight )

My aim is 12 pounds..unloaded no scope ( I am not sure I want to fit a rifle scope )

The v-express sights can be remove and replaced by a Ghost ring aperture sight dove tailed onto the rear of the shroud ...
 
Richard, thank you kindly for your informative input it is much appreciated . Yes, it will have a sturdy rifle stock that will add weight to the rifle and a balanced 24" barrel 20mm diameter crown, a extended knox 100mm to keep the weight between my hands.

I will insert two cross bolts, an extra recoil lug inside the stock

A Limbsaver ground to fit Nitro pad .

No silencer/no porting

Custom made front sight milled from spring steel annealed bar stock
V-EXPRESS sight leave regulated at 10 meters to 85 meters. ( no flip up distance indicators)
5 x round bottom stock magazine ( counter weight )

My aim is 12 pounds..unloaded no scope ( I am not sure I want to fit a rifle scope )

The v-express sights can be remove and replaced by a Ghost ring aperture sight dove tailed onto the rear of the shroud ...
Gert
You should be good to go at 12 lbs.
I’ve always wondered why the flip up blades on the rear V express
I alway considered the 500 and 505 to be stopping guns good for that 10-40 yd range as you mentioned. Alas I never had the opportunity to shoot anything but paper or wood targets that weren’t going to eat me
Sounds like you have this well thought out
Keep posting your progress pics
Richard
 
Gert
You should be good to go at 12 lbs.
I’ve always wondered why the flip up blades on the rear V express
I alway considered the 500 and 505 to be stopping guns good for that 10-40 yd range as you mentioned. Alas I never had the opportunity to shoot anything but paper or wood targets that weren’t going to eat me
Sounds like you have this well thought out
Keep posting your progress pics
Richard
No , not me who has thought out this well planned build..I asked a lot of members, a lot of questions in regards to how they would like to build a .500 Jeffery rifle as well as following the .500 Jeffry group on our forum.. They already did a build or bought a .500 Jeffery some shop bought some custom build...I did some research in regards to the conversion of the standard Mauser MOD 98 action as well and people whom did a conversion themselves.....in-line and staggered system ...

Currently I am in discussion with one of our members whom has a original Westley Richards 500 Jeffery ...the company used a simple system where a small sheet metal piece is fitted to the right hand side of the magazine box to keep the rounds under the feeding rails as to not jump out ..as well as a halve round tube that cradle the .500 Jeffery round ...it works just fine ...I am awaiting some feedback in this regards as well..
 
Gert do you have a picture of the WR setup?
 
Gert do you have a picture of the WR setup?
Dave , Huvius( Ben) send me all the photos he uploaded in that thread...I will try this method with the spring steel sheet metal clip that pushes the .500Jeffery rounds to the left of the magazine box to keep it under tension underneath the left side feeding rail.. He mentioned it is a single stack system..if it is possible to get tree rounds down in the magazine and one in the chamber it would be a huge bonus...I am not sure that is possible if you do not have an protruding extension box hanging under the rifle stock...

Maybe I can get three in the magazine staggered method ...one in the chamber...but then I have to get creative to make sure the whole system is mechanically sound..under stress situations where fast cycling is extremely important without any problems occurring..
 
If you need the photos I can send it to you Dave ...
 
The PTG .500 Jeffery chamber reamer is used to chamber the 500 Jeffery barrel this coming week.

500 Jeffery CIP Chamber Reamer​


12.7×70mm, AKA 500 Schuler

Part Number: PTG-11164-F-SCR
 
I am fortunate , I got 20 x once fired NORMA .500 Jeffery brass cases from a client at the gun shop for free. Currently no gun shop has any .500 Jeffery brass available in South Africa at all. There is a person whom importing 500Jeffery cases from Bruce Bertram Company in Australia ...
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I am shortly commencing milling out a magazine box bending feature I can use to make the designed magazine box to fit 3x 500 Jeffery in staggered format. I am not going the in-line route .
I have the time available , the knowledge and guidance of Johan Greyling my mentor for the past years. There are two other .500 Jeffery rifles in the Gunsmith shop that also are in need of completion...builds for customers that needs magazine boxes as well..I will complete their magazine boxes as well while doing my own magazine box ...

The most important step of this build will be to make a magazine follower plate that is of magnum size and take up the whole space in the magazine box . If it is possible to strengthen the magazine follower spring it will be of great advantage . The standard MOD98 follower is too skinny , the follower needs to support the heavy 500 Jeffery rounds while in staggered formation...ensuring smooth feeding ...
 
Did some reading about the .500 Jeffery and the 12.7x70 Schuler caliber . Augustus Schuler being the developer of this caliber and Jeffery was marketing his caliber in England...Two different designs..Tony Sanchez I believe did some changes to a .500 Jeffery caliber as well ??? I stand to be corrected....

Some Literature :
HISTORICAL BACKGROUND


There has long been argument over the origins of the .500 Jeffery cartridge and in particular whether it was designed by Jeffery, or adopted by him from the 12.7 x 70 Schüler, or whether Schüler adopted Jeffery’s design. Whether or not he was the designer of the basic case, documentary evidence seems to point towards Jeffery being the first to market his rifle in this calibre, since the surviving records of the company (now held by Messrs Holland & Holland in London) show the first .500 Jeffery rifle to have been sold in 1927. The first documented reference to the Schuler cartridge is recorded(1) as a letter of 18.11.28 offering it to a customer on New York.


It is a common place error in the literature to describe the two cartridges as identical, but this is clearly not so when the original Kynoch Drawing BK82/ 132, dated August 21, 1928, of the .500 Jeffery is compared with the RWS Drawing M466, dated 18/7/40, of the Schuler .500/ 12.7 x 70. The differences in the shoulder position and shoulder angle are significant, and are highlighted in Kynamco Drawing K98/06.


The difference in the cartridges was brought about by the different rifle and loading systems adopted by Jeffery and Schüler. Schüler always built his rifles on a 98 Standard Action with a vertical magazine and a spring clip which held the cartridge as it left the magazine before the bolt picked up the cartridge and pushed it into the chambers. It relied on the extractor springing over the bullet head and a recess was cut into the chamber face to accept this. This method does not require any assistance from a tapered case or neck to assist it’s extraction from the magazine as it just pops up as the bolt moves back and ejects the fired cartridge and is held by the spring clip ready for loading again.


Jeffery on the other hand had all his .500 calibre rifles made on Magnum Mauser Actions and had a stack magazine which meant the cartridge was held under the lip of the magazine box and had to be pushed forward out of the magazine box into the chamber by the bullet face, hence the tapered case and shoulder. angle was reduced to assist its entry into the chamber.


The fundamental difference between the two weapon systems has been forgotten by modern gunmakers and the subtle difference between the cartridges were brought about by the different systems.


The question of the manufacturing provenance of surviving original cartridges is also confusing. No examples are known with a K or KYNOCH headstamp, the only headstamps known (from the pre-WWII era) being an enigmatic “.500” and “x Schuler 500 x GECADO”. There is no doubt that the latter is a .500 Schüler, manufactured by G C Dornheirn of Suhl (Gecado), and loaded with 118gr Smokeless NC Flake powder. However, the “.500” examples are known Cordite loaded(2), undoubtedly in Britain by Kynoch; it has long been supposed that all these “.500” h/s examples were also made and loaded by Gecado, but the Cordite loading makes this virtually impossible, since this propellant was not used by German SAA manufacturers.


The most likely explanation is that Jeffery (or Kynoch on his behalf) imported straight (un-necked) formed Schuler cases, quite probably from Gecado. Cordite, due to its stranded form, was invariably loaded into un—necked cases, over-wadded with a glaze board disc of case body inside diameter to retain the strands at the base of the case and the case was then finally necked over the wad for bulleting. This dual use of the basic case probably explains the lack of any complete calibre designation (such as “.500 Schüler” or “.500 Jeffery”) in the headstamp; both firms promoted their respective versions as a “.500” – Schüler did not use the metric designation in his promotion of the calibre, this appear to have been adopted by RWS in the early 1940s.


This explains the existence of the Kynoch drawing as a loading drawing for the case giving final external dimensions, and a detailed manufacturing drawing of the bullet, which would have been of Kynoch manufacture; German solid bullets of the era were very thin jacketed and would not have been acceptable to Jeffery or their customers. This also indicates independent design by Jeffery and Schuler and intentional differences in the Jeffery cartridge. Although it may have been expedient (and cheaper) for him to import part finished brass using Schüler’s base dimensions from Gecado, the use of a Kynoch bullet and his own sloping shoulder profile was very probably done to intentionally prevent Schuler cartridges being used in Jeffery rifles.


The accompanying photograph shows a comparison of two original Gecado Schüler loads, with the two known headstamps, both NC flake powder loaded, and both with the 47° shoulder angle (as measured on specimens) of the RWS drawing. These are compared with a modern Kynoch (Kynamco) .500 Jeffery (with a nominal 25°, as measured 30° on specimens) and a Romey .500 which has a 68° cone angle as measured on specimens. This and the dimensional correspondence of measured original Schüler specimens to the RWS drawing shows this to have been a copy of the original G C Dornheim drawing, which has disappeared. RWS and Dornheim had a working collaboration from the late 1920s until Dornheim was wholly absorbed by RWS prior to WWII, which would explain the existence of the RWS drawing, showing the intent to continue the manufacture of the Schltiler cartridge by RWS, which was undoubtedly thwarted by the war, since no specimens with the RWS headstamp are known.


COMMERCIAL CONSIDERATIONS


When sportsmen ask their riflemakers for a large bolt action rifle, the 500 Jeffery is always the top of the list. The lore of the calibre has spanned 60 years and is again enjoying a resurgence of popularity. Due to this popularity Kynoch are reproducing the ammunition to the specification and original dimensions of their predecessors, and are now making a further 10,000 rounds of ammunition to satisfy the market. In doing so we have to submit the cartridge to be entered into the CIP tables. This was first done in the early part of this year, but referred back because there was confusion over the dimensions. The historical background and technical considerations with these notes answer these questions. The shooting public do not want a 12.7 x 70 Schüler or a hybrid wildcat – they want a .500 Jeffery, to the original dimensional and ballistic specifications.


From a commercial point of view the 500 Jeffery cartridge to the correct original Kynoch English dimensions will fit the few original Schüler rifles, the original Jeffery rifles and the varying non-standard size chambers found in a few modern rifles made in the last 7 to 8 years. It will also fit and chamber safely in the Wolf “Improved” rifles. So there will not be a problem with the ammunition not fitting rifles in the current marketplace, and there will be no need to recall or alter any rifles, although some owners may like their gunsmith to check this for them.


Chamber reamers and head space gauges to the original Kynoch/Jeffery specifications are available from Arthur Smith, Arms Restoration Services Tel/Fax 01206 272354. Drawings of cartridge and chamber will be sent to all the major reamer manufacturers. Cartridge gauges will be available from Kynamco Limited.
Non—CIP signator countries, e g USA and South Africa are making rifles to the original Jeffery dimensions and have to date taken over 5,000 rounds of ammunition and have ordered a further 10,000 rounds for delivery end 1998.


There has been an enormous amount of mis-information regarding this cartridge. The opportunity has now arisen to the benefit of both manufacturer and private users of the calibre to correct all this and have one definitive specification for this cartridge. With its submission to CIP it will allow owners of both original and new rifles to be confident the ammunition made for this calibre will fit and serve the user as well as the original Jeffery cartridge.


TECHNICAL CONSIDERATIONS


Kynamco Drawing K98/06 gives a detailed overlaid comparison of the shoulder profiles of the .500 Jeffery, from the Kynoch drawing, and the 12.7 x 70 Schuler shoulder is 0.8 mm larger in diameter than the Jeffery case at the mid-point of the Jeffery neck cone. This is known to cause chambering problems in original Jeffery rifles when attempting to feed Schuler dimensioned cases; although the Schüler cartridge may be fired, the bolt in many cases has to be forced to shut, and extraction may be hard.


The same drawing also illustrates the hybrid profile proposed by Romey in 1997. It can be seen that this is much closer to the Schüler than the Jeffery profile, and it is also known that cartridges using this profile give the same hard chambering problems as the Schüler case profile. The Romey proposal is in essence a compromise wildcat cartridge that does not fulfil the requirements for Jeffery chambered rifles, though it may be usable in Schüler rifles. It is however an unnecessary further complication to an already complex problem.


However, K98/06 also demonstrates that the Jeffery profile falls within the Schüler profile except very marginally for a short portion of the neck transition, but, given normal manufacturing tolerances, the Jeffery cartridge will not cause hard chambering problems in a Schuler chambered rifle, and also does not compromise the headspacing of the Schuler rifle, since the front of the Jeffery cone coincides sufficiently well with the front third of the Schuler profile to cause no ignition or safety/pressure problems, as the fireforming expansion that will occur is minimal.


From the technical/dimensional standpoint therefore, it can be seen that the “interchangeability” of these two cartridges is in fact one way; the .500 Jeffery may be readily chambered and safely fired in both Jeffery and Schuler rifle, but the Schuler will not chamber in the Jeffery, particularly in a minimum Jeffery chamber.


It would in many ways be preferable, to demonstrate conclusively the differences and to clarify the many misconceptions about these calibres, if both the Jeffery and the Schuler cartridges were to be adopted into TDCCs under their correct designations and with definitively accurate dimensions from the original respective manufacturer’s drawings. However, if it is the CIP’s preference only to adopt one of these cartridges due to their similarities, it would seem logical that it should be the Jeffery profile as depicted in Kynoch Drawing BK82/ 132, as it alone may be used safely in both chamberings.
I'm afraid I have to correct you on this point. The documents your statements are based on date back to the 1990s and are now outdated. Today, the history of the .500 "Jeffery" can be reconstructed quite accurately, and there is virtually no evidence pointing to a contribution by W.J. Jeffery & Co., whereas there is a great deal of evidence supporting August Schüler and, in particular, his son Richard.


The first indication is the rebated rim of the cartridge. This was a characteristic feature of Schüler cartridges. The first cartridge to incorporate this design was the 11.2×60 Schüler, introduced around 1904. August Schüler believed so strongly in the concept that he protected it with a German registered utility model (D.R.G.M. No. 239127). The same principle was later applied to the more powerful 11.2×72 Schüler, introduced in 1907.


Since Richard Schüler only protected this design within the German Empire, Westley Richards quickly recognized the potential of such a cartridge, resulting in the introduction of the .425 Westley Richards shortly thereafter. At that time, British gunmakers frequently adopted German technical innovations or introduced virtually identical designs under English names. The .275 Rigby, which is nothing more than the German 7×57 Mauser, is perhaps the best-known example.


Another strong argument is the overall design of the .500 cartridge itself. It is remarkably compact and appears to have been designed specifically to fit a standard Mauser 98 action. August Schüler built his sporting rifles exclusively on standard Mauser actions, whereas Jeffery generally preferred Magnum Mauser actions, to which Schüler simply did not have access.


Had the cartridge originally been designed for a Magnum action, there would have been no need for such a pronounced rebated rim—or it could at least have been made considerably larger. Furthermore, the cartridge could easily have been made longer overall, allowing for greater powder capacity. Its compact dimensions make perfect sense only in the context of a standard-length Mauser 98 receiver.


It should also be noted that British sporting cartridges had virtually no presence in Germany at the time, and in many respects this has remained true to the present day. The opposite, however, was certainly the case. German cartridges such as the 7×57 Mauser and the 9.3×62 gained enormous popularity throughout the British Empire.


Another important point is the role of W.J. Jeffery itself. The company was much more of an assembler than a designer, at least when it came to bolt-action sporting rifles. Jeffery purchased its Mauser actions and barreled actions "in the white" almost exclusively from Germany, including from August Schüler himself (see attached photographs). In fact, I would argue that Jeffery was one of the best customers of the Suhl gun trade.


Against this background, it is hardly surprising that the .500 Jeffery appeared shortly after the introduction of the .500 Schüler. The timing was almost certainly not a coincidence. Jeffery itself even states that the cartridge did not originate in-house:


https://www.wjjeffery.com/500-magazine-rifle


I personally know of two original Schüler "Jumbo" rifles. One bears a serial number in the 24xxx range, the other in the 25xxx range, and both carry identical proof dates. Today we know that the 12.7×70, or .500 Schüler, had already been developed in 1920, while the first Jumbo rifles were sold in 1924. In total, approximately 110 rifles were manufactured, almost all of which were exported, primarily to the former German colonies and the Belgian Congo.


The question of why the British .500 Jeffery ultimately became the better-known cartridge has a rather straightforward answer.


Germany lost two World Wars, lost all of its overseas colonies, and from 1933 onwards had far more pressing concerns than developing or marketing heavy elephant cartridges. After 1945, Richard Schüler was no longer allowed to continue operating his own business. Like most other Suhl gunmakers, he was absorbed into the state-run BÜHAG, where there was naturally no interest in dangerous-game cartridges within socialist East Germany. As a result, the 12.7×70 Schüler disappeared from the market for many decades.


Fortunately, today the cartridge has experienced something of a revival. Correctly dimensioned cartridge cases, reloading dies, suitable bullets, and even properly dimensioned barrels from Lothar Walther are once again available.


Best regards.
 

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As is always the case with cartridges like these, it is no longer possible to present the full history. My rifle, built in 1998, is probably designed for the hybrid cartridge from Romey. I still have ammunition from him and also reload his shells.

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The cartridges 12,7x70 Schüler and 500 Jeffery were not standardized by the C.I.P. until 2002. Subsequently, there were some issues with various rifles and the cartridges used in them, particularly as serial rifles caliber 500 Jeffery were built. Before that, we could only have rifles of the caliber 500 Jeffery, also called 12,7x70 Schüler at this time, built by experienced gunsmiths and therefore had no problems with the supplied cartridges.
 
As is always the case with cartridges like these, it is no longer possible to present the full history. My rifle, built in 1998, is probably designed for the hybrid cartridge from Romey. I still have ammunition from him and also reload his shells.
Are your reloading dies custom machined specifically for your rifle?
 
Are your reloading dies custom machined specifically for your rifle?

No, I bought a RCBS set back then, and I still use it. I never had any issues by rezising and reloading of my cartridges. At the time, I did not know, and neither did many others, that there were different cartridges 500 Jeffery. The set takes into account the dimensions of the Schüler or Romey cartridge. Art Alphin and A-Square were also involved in the revival of this cartridge at the time.
 
The cartridge 500 Jeffery from A-Square is the cartridge from Romey, the semi-angle is the same. Accordingly, RCBS manufactured dies back then.

Scannen 21.jpeg

ANY SHOT YOU WANT
 
My .500 was built 20+ years ago. I shot the factory Kynoch ammo and sent fired brass to RCBS to make my custom die set; shoulder angle is 20 degrees. Interestingly, the Westley Richards factory ammo brass is headstamped .500 Schüler.
 

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