Buffalo Boss horn grip caps How I make them

Discussion in 'Gunsmithing' started by Gert Odendaal, Sep 15, 2018 at 2:35 PM.

  1. Gert Odendaal

    Gert Odendaal AH Elite

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    Good day to all members. Here is a short tutorial of how I make buffalo horn grip caps for hunting rifles.
    A few photos of making buffalo grip caps:
    Step one:
    Draw a ellipse according to the desired shape and measurement on a piece of paper, paste on a thin piece of metal plate and cut out, use this as your template:
    [​IMG]

    Step two:
    Cut out shape with band saw:
    [​IMG]

    Sand along the lines of the profile, make sure the sanding work is done to a smooth surface for correct router work.
    [​IMG]

    A few examples I did :
    [​IMG]

    Usually the dimensions of a grip cap on a custom build hunting rifle stock is standard, especially if you use a duplicator and decided on a specific profile/pattern.

    Johan Greyling is keeping with a specific stock design since he is building .404 Jeffery rifles and 8x68S rifles on order. I do make two dimensions , a large and medium elliptic design I draw to fit the grip of the rifle stocks.

    I am currently at stage one , making the grip caps, stage two will be polishing the grip caps and sand down to required thickness. However there will still be some finishing work be needed after the grip caps are secured to the rifle stock.

    I still need to see the end result , that is why I want to build myself a .404 Jeffery rifle stock with a buffalo grip cap and fore end as in the examples shown in the pictures. The fore-end is going to be difficult since only a portion of the Buffalo horn at the ends have a solid and broad enough piece to fit as a fore-end of a rifle.

    I still need to get a price for these caps. I will upload some photos of these caps when polished.

    Had some time to make a few Buffalo boss horn grip caps ..these grip caps really have a rugged surface and will look beautiful on a rifle..
    A nice piece of buffalo boss horn:
    [​IMG]
    [​IMG]

    [​IMG]
    Sanding down the bottom part :
    [​IMG]
    Tracing the final shape"
    [​IMG]
    Flat sanded bottom:
    [​IMG]
    A few pieces cut to form ready to be sanded to shape:
    [​IMG]
    Close up of a buffalo boss grip cap surface:
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    A few completed:
    [​IMG]
     

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    Pheroze likes this.

  2. PHOENIX PHIL

    PHOENIX PHIL AH ENABLER AH Ambassador

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    Very nice.
     

  3. Gert Odendaal

    Gert Odendaal AH Elite

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    Thank you for the positive reply, it is much appreciated Phoenix Phil..here is a photo where you can see how rough the texture of the buffalo boss horn is...
    [​IMG]
     

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  4. mdwest

    mdwest AH Fanatic

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    Love this!

    Nice work Gert!
     

  5. Von Gruff

    Von Gruff GOLD SUPPORTER AH Elite

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    Great to see you going ahead with these projects Gert.
    A couple of things I do that mght help you is to make a Suplimentary top for the bandsaw out of mdf and this has helped with the very small pieces not getting stuck in the wider bade slot of the bandsaw table. I also cut the buffao horn in strips or at the least oblongs that suit the size of the cap and this allows my to cut the piece to a common thickness and simplifies later work with them. Takes a steady hand but well worth the time it takes for the help on the finished cap.
    Are you going to make them as a common thickness with just slightly rounded edges or are you going to shape the edges via files or a router
     

  6. sambarhunter

    sambarhunter AH Enthusiast

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    And I appreciate you taking the time to load and post the many photos.
     

  7. Gert Odendaal

    Gert Odendaal AH Elite

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    Thank you members, it really s nice to get positive replies in this regards. Garry, these particular buffalo boss horn pieces have an extremely rough texture/surface..I will spoil it`s appearance if I have to router the edges as I did with previous buffalo horn caps...with smoother surfaces...the thickness I will leave as is with a flat sanded bottom..hunters/rifle builders who order these buffalo grip caps will have to final fit it to the rifle stock they build ....if requested I can cut a smoother surfaced buffalo horn and router the edges so it will be a final fit project..(y)
     

  8. Gert Odendaal

    Gert Odendaal AH Elite

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    Sambarhunter, I am a sucker for uploading many photos, I love taking photos to enhance a topic or description in a post...the more photos the the better the explanation...:A Banana:
     
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  9. Gert Odendaal

    Gert Odendaal AH Elite

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    Thank you Dave , yes, I really like to work with this type of natural materials like buffalo horn and Giraffe bone as well as with our beautiful indigenous woods like Tambotie, Wild Olive and the Combrethum species of wood that have excellent qualities.
    Giraffe bone and Lebombo Yster hout:
    [​IMG] [​IMG] [​IMG]
     

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    Last edited by a moderator: Sep 16, 2018 at 8:47 AM
    Von Gruff likes this.

  10. Gert Odendaal

    Gert Odendaal AH Elite

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    Good, I spend today some time on making/cutting/sanding more buffalo boss horn grip caps:I will be completing a few more this coming week..then I have to polish every grip cap..will upload photos of the finished product.....(y)
    [​IMG]
     

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    Last edited: Sep 17, 2018 at 11:20 AM

  11. Gert Odendaal

    Gert Odendaal AH Elite

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    Spend some time today to polish some of the grip caps ..tomorrow I will take a few of the polished ones and router them...just to see how it looks...keep in mind these grip caps are way to thick at this stage..but I want to leave it as is since the person who order them can tailor fit it himself if he wanted to..
    [​IMG] [​IMG] [​IMG]
     

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  12. PARA45

    PARA45 AH Fanatic

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    Wow, beautiful work!
     

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